--- title: Custom Full-Scale Production Solutions | Butler Technologies description: Butler Technologies, Inc. delivers ISO-certified custom full-scale production for graphic overlays, membrane switches, labels, and printed electronics using screen and digital printing, 2D cutting, and value-added assembly. image: https://butlertechnologies.com/hubfs/screen_printing_img.jpg --- [![Butlertechnologies Logo](https://butlertechnologies.com/hubfs/butlertechnologies_logo.svg "Butlertechnologies Logo")](https://butlertechnologies.com/) - Who We Are - [About Us](https://butlertechnologies.com/about-us) - [Careers](https://butlertechnologies.com/careers) - [Certifications & Approvals](https://butlertechnologies.com/certifications-approvals) - What We Do - What Services We Offer - [Full-Scale Production](https://butlertechnologies.com/full-scale-production) - [Design](https://butlertechnologies.com/design) - [Innovation & Prototyping](https://butlertechnologies.com/innovation-prototyping) - [Our User Interface Components](https://butlertechnologies.com/user-interface-components) - [Membrane Switches & Keypads](https://butlertechnologies.com/membrane-switches) - [Graphic Overlays & Labels](https://butlertechnologies.com/graphic-overlays) - [Dials & Gauges](https://butlertechnologies.com/dials-gauges) - [Touch Screens](https://butlertechnologies.com/touch-screens) - [Gaskets, Filters, Barriers](https://butlertechnologies.com/gaskets-filters-barriers) - [Our Advanced Printed Technology](https://butlertechnologies.com/advanced-printed-technology) - [Biometric Sensors](https://butlertechnologies.com/biometric-sensors) - [Force Sensing Resistors](https://butlertechnologies.com/force-sensing-resistors) - [Flexible Heaters](https://butlertechnologies.com/flexible-heaters) - Why Choose Us - [Industry Experience](https://butlertechnologies.com/industries) - [Customer Journey](https://butlertechnologies.com/customer-journey) - [Customer Satisfaction](https://butlertechnologies.com/customer-satisfaction) - [Custom Capabilities](https://butlertechnologies.com/custom-capabilities) - [Certifications & Approvals](https://butlertechnologies.com/certifications-approvals) - Resources - [Blog](https://butlertechnologies.com/blog) - [News](https://butlertechnologies.com/blog/tag/news) - [Downloadable Resources](https://butlertechnologies.com/downloadable-resources) - [For Customers](https://butlertechnologies.com/customer-resources) - [FAQs](https://butlertechnologies.com/faqs) - [Contact Us](https://butlertechnologies.com/contact-us) - [Request A Quote](https://butlertechnologies.com/request-quote) # Full-Scale Production Butler Technologies, Inc. offers full-scale production to take your products from design to printing to assembly. Whether you require graphic overlays, membrane switches, simple labels, or fully functional printed electronics, we are capable of meeting your needs. Our capabilities include: - Screen Printing - Digital Printing - 2D Cutting - Value-Added Assembly - Quality Inspections ## Screen Printing Screen printing is a technique that uses mesh to transfer ink to a substrate. Print screens are prepared using stainless steel or high-tension, low-elongation polyester mesh. The desired image or pattern is created with light-reactive emulsion, capillary film, or a combination of both processes. Depending on customer requirements, UV-curable, solvent-based, plastisol, and water-based inks and coatings are used. Special effect inks and surface finishes are used for visual and tactile enhancement of the finished product. Conductive and dielectric insulating inks are utilized in our membrane switch and printed electronic products. ![screen_printing_img](https://butlertechnologies.com/hubfs/screen_printing_img.jpg) ### Some advantages of screen printing include: - Better color accuracy and matching - Able to print fluorescents, metallics, and chrome colors - Ideal for larger order quantities ## Digital Printing Digital printing is a technique that transfers digital files to a substrate. We offer multiple options for digital printing, including swissQprint Impala 3, Acuity Advance HS Printer, and the Roland Sol-Jet XC-540. Most options can handle large-formatted projects but printed designs are typically restricted by the size of the substrate material. Digital printing eliminates many of the steps of screen printing, including screen making, ink layering, curing, and drying. It is ideal for small to medium-sized orders of graphic overlays, gauges, signage, and other user interface products. - Screen and digital print processes can be combined, further expanding our product offerings and production flexibility. ![Digital Printing](https://butlertechnologies.com/hubfs/Digital%20Printing.jpg) We understand the importance of precise color matching and color management. A computer-based formulation system, spectrophotometer, and transmission densitometer are used to precisely match and control color in our print processes. We hold ourselves to Delta E standards of ≤2. ## 2D Cutting Our 2D cutting capabilities enable us to produce gaskets, ESD shields, and flame-retardant insulators to fit almost any application. Whether your application requires closed-cell foam, neoprene, copper, aluminum, polyester, or any variety of materials, we can fulfill your precision cutting needs. Our capabilities include: ### Laser Cutting - Laser cutting can generally produce finished cut features within +/-0.002” and cut-to-print tolerance of +/-0.005”. - Laser cutting does not require hard or fixed tooling and is a great help in expediting the prototyping process. ### Die Cutting - Tolerance on die-cut features ranges from +/-0.010” on materials 0.020” thick or less to +/-0.015” for materials greater than 0.020” thick. - Typical cut-to-print tolerance of +/-0.010” can be held depending on material thickness. ### Drag Knife Plotter Cutting - An ideal choice for heat-sensitive applications or materials that emit toxic fumes (PVC). - Typical cut-to-print tolerance of +/- .005” can be held depending on material thickness. ![Boston Lasers - Laser cutting](https://butlertechnologies.com/hubfs/Boston%20Lasers%20-%20Laser%20cutting.gif) ## Value-Added Assembly We have the equipment and expertise to handle your assembly needs. From the lamination of adhesives, spacer materials, and overlaminate films to the surface mounting of LEDs and other SMD components, to the installation of Berg and Nicomatic electrical connectors, we have what you need, including: - Ability to handle cold and heated lamination processes. - Both semi-automatic and manual crimping equipment allow the installation of electrical connectors and BERG (2.54mm pitch) and Nicomatic (2.54mm and 1.27mm pitch). - Electrical testing of membrane switches and other printed electronic assemblies is handled using multiple Banair Darren and Dataswitch electrical testers. ![assembly_image](https://butlertechnologies.com/hubfs/assembly_image.png) ## Streamline Supply Chains Butler Technologies can help reduce your supply chain headache with our value-added assembly services. Learn more about how we worked with a medical device company and cut their number of vendors in half. Download Case Study ![Value-Added Assembly Blog](https://butlertechnologies.com/hubfs/Value-Added%20Assembly%20Blog.png) ![quality inspections](https://butlertechnologies.com/hs-fs/hubfs/quality%20inspections.jpeg?width=1200&height=800&name=quality%20inspections.jpeg) ## Quality Inspections Producing a consistent and high-quality part is how we measure success at Butler Technologies. We have a robust quality department that is involved in every step of the manufacturing process. Components are inspected for visual conformance, electrical functionality, and strict adherence to customer specifications. We are prepared to meet your standardized inspection requirements. We have experience with many industry quality systems. Check out our [Certifications & Approvals](https://butlertechnologies.com/certifications-approvals) page to learn more. ### Quality Inspection Systems - FAI - PPAP - Customer Specified Requirements ## Where to start With all the different customization options and use cases, it might seem overwhelming. Contact our expert team today and take the pressure off yourself. ## Let’s Work Together - [About Us](https://butlertechnologies.com/about-us) - [Custom Capabilities](https://butlertechnologies.com/custom-capabilities) - [Industry Experience](https://butlertechnologies.com/industries) - [Contact Us](https://butlertechnologies.com/contact-us) Search ### follow us - - - - - - ![lets_work_2015](https://butlertechnologies.com/hubfs/lets_work_2015.png) ### phone [(724) 508-2016](tel:724-508-2016) ### address [231 West Wayne St. Butler, PA 16001, USA](https://goo.gl/maps/KpvhJSWBtkyPFKFZ7) ### Hours of operation 7:30-4:30 PM EST Monday – Friday © 2026 [Butler Technologies](https://butlertechnologies.com/) | [Terms and Conditions](https://butlertechnologies.com/terms-and-conditions) | [Privacy Policy](https://butlertechnologies.com/privacy-policy) to the top ```json { "@context" : "https://schema.org", "@id" : "https://butlertechnologies.com/full-scale-production/#service", "@type" : "Service", "areaServed" : { "@type" : "Country", "name" : "United States" }, "description" : "Butler Technologies offers full-scale production services including screen printing, digital printing, 2D cutting, value-added assembly, and quality inspections for custom printed electronics and interface components.", "name" : "Full-Scale Production Services", "provider" : { "@id" : "https://butlertechnologies.com/#organization" }, "serviceType" : [ "Screen Printing", "Digital Printing", "2D Cutting", "Value-Added Assembly", "Quality Inspections" ], "url" : "https://butlertechnologies.com/full-scale-production" } ``` ```json { "@context" : "https://schema.org", "@id" : "https://butlertechnologies.com/full-scale-production/#webpage", "@type" : "WebPage", "breadcrumb" : { "@id" : "https://butlertechnologies.com/full-scale-production/#breadcrumb" }, "description" : "Explore Butler Technologies' full-scale production capabilities, including screen printing, digital printing, precision cutting, assembly, and quality inspection processes.", "inLanguage" : "en-US", "isPartOf" : { "@id" : "https://butlertechnologies.com/#website" }, "mainEntity" : { "@id" : "https://butlertechnologies.com/full-scale-production/#service" }, "name" : "Full-Scale Production | Butler Technologies", "url" : "https://butlertechnologies.com/full-scale-production" } ``` ```json { "@context" : "https://schema.org", "@id" : "https://butlertechnologies.com/full-scale-production/#breadcrumb", "@type" : "BreadcrumbList", "itemListElement" : [ { "@type" : "ListItem", "item" : "https://butlertechnologies.com/", "name" : "Home", "position" : 1 }, { "@type" : "ListItem", "item" : "https://butlertechnologies.com/full-scale-production", "name" : "Full-Scale Production", "position" : 2 } ] } ```